Feedback Control Loops

Introduction

The system supports three main loop types:

• Standard position loop
• Dual-feedback position loop
• Velocity loop

The MC sends position and velocity commands each SERCOS update cycle. The operation of the MC is hardly affected by the loop selection because the loop selection is made in the drive.

Standard Position Loop

Position loop is the standard operating mode of the system. For position operation, set the position loop gain to a value greater than zero. Typically, you set up the position loop using MOTIONLINK. See the MC Installation Manual for more information.

Dual-feedback Position Loop

Dual-feedback position loop compensates for non-linearity in mechanical systems (inaccuracy from gears, belt drives, or lead screws, or backlash from gears and lead screws). Dual-feedback position loop adds a second feedback sensor (usually a linear encoder) to the system so the load position is directly determined. Unfortunately, the load sensor cannot be the sole feedback sensor in most systems. Relying wholly on the load sensor usually causes machine resonance that severely affects system response.Dual-feedback position loop compromise: uses the load sensor for position feedback (accuracy is critical)and uses the motor sensor for velocity feedback (low compliance required). This is the dual-feedback position loop shown below.

The additional hardware for dual-feedback position loop is a second encoder connected to the drive which is running dual-feedback position loop. You configure the drive for dual-feedback position loop operation using MOTIONLINK. See the MC Installation Manual for more information. The MC does not close the servo loops and is not directly involved in duel-feedback position operation loop. In a sense, the MC is not aware that the drive is operating in dual-feedback position loop. However, when setting up the feedback system, you must configure your units for the external encoder, not the motor feedback device. In addition, you must also tell the MC to monitor the external encoder for position error. <axis>.FEEDBACK. For example:

A1.Feedback = External 'Set the axis feedback to the load

drive is operating in dual-feedback position loop. However, when setting up the feedback system, you must configure your units for the external encoder, not the motor feedback device. In addition, you must also tell the MC to monitor the external encoder for position error

Velocity Loop

For some applications, the motor must be under velocity loop control. Maintaining a position is not important. The advantage is that the motor is more responsive (typically 3 to 5 times faster in settling time). When you configure an axis for velocity loop, you more or less fool the drive by setting gains to disable the position loop. You need to set the position loop gain to zero and the feed-forward gain to 100%. This produces the following servo loop

Since a lot of position error can accumulate in velocity loop, it is best to configure the system to have such a large maximum position error that it never realistically generates an error.